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High Voltage Transformers

Auto Transformer

Ampcontrol auto transformers deliver proven, reliable performance for mining, industrial, and infrastructure projects, even in the harshest environments.

What are Auto Transformers?

Ampcontrol auto transformers provide efficient voltage adjustment using a single, shared winding. They deliver reliable power to your equipment while saving space and cost.

Unlike conventional transformers with two separate windings for the primary and secondary circuits, an auto transformer uses a common winding that is electrically connected to both the input and output. By sharing primary and secondary windings, only a portion of the winding is required to achieve voltage transformation, resulting in a compact design, lower cost, and improved energy efficiency.

This makes them frequently used in power applications to interconnect systems operating at different voltage classes, such as 132kV to 66kV for transmission and ideal for industrial power systems, mining operations, or any application where reliable voltage control is critical.

What Sets Ampcontrol Apart

Our engineers identify the most efficient, reliable transformer for your power application.

Australian Design & Manufacturing

Ampcontrol designs and manufactures transformers in Australia, ensuring each winding transformer meets local operational and regulatory standards. Our team optimises primary voltage, secondary voltage, and coil turns for specific site requirements. Speak with our team to ensure your transformer is tailored to your site conditions.

Custom Configurations

We provide custom tapped auto transformers, variable auto transformers, and single coil solutions for precise voltage transformation. Agile manufacturing allows rapid delivery of units tailored for electrical equipment and complex interconnect systems operating at multiple voltage points. Contact us to discuss a custom solution for your equipment and power requirements.

Proven Projects

Ampcontrol has a proven track record of delivering auto transformers for industrial, mining, and audio applications, demonstrating reliability and efficiency even in harsh operating environments for over half a century. See how Ampcontrol solutions have delivered reliable performance across diverse industries.

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Submit an enquiry and our team will get in touch to assist you.

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Standard Auto Transformers

Ampcontrol offers a range of auto transformers and variable autotransformers to suit diverse operational needs. Explore our range of solutions to find the right transformer for your system

Step-up Auto Transformer

Increase supply voltage for equipment requiring higher voltage at the load.

Step-Down Auto Transformers

Reduce input voltage to a lower voltage for downstream electrical circuits.

Variable Auto Transformers

Provide adjustable voltage output across various points on a single coil, suitable for testing, calibration, or sensitive power electronics.

Motor Starting Auto Transformers

Supply reduced voltage for large motors, improving balancing loads and protecting electrical equipment.

Three-Phase Auto Transformers

Used in heavy industrial and mining power applications to efficiently deliver different voltages across interconnected systems.

Technical Specifications & Features

Ampcontrol designs auto transformers to perform reliably in demanding conditions. To help you avoid downtime and costly modifications, our custom configurations and flexible tap options allow for seamless integration into your system. Key features can include.

  • Primary and secondary windings integrated into a single winding make for efficient voltage transformation.
  • Voltage adjustment options provide either a consistent average voltage or a tailored voltage output for critical electrical equipment.
  • Compact, lightweight winding transformer design makes installation easier and reduces project costs.
  • Options for natural or forced air cooling are available for power rating and load requirements.
  • Each unit is carefully tested to confirm performance under load, ensuring primary and secondary circuits maintain the desired average voltage and electrical connections are secure.

Australian Standards & Compliance

Ampcontrol auto transformers comply with Australian standards, and relevant IEC standards. These standards cover primary and secondary windings, voltage ratio, electrical isolation (or its absence), and general safety requirements.

Transformers undergo comprehensive testing, including temperature rise, impulse withstand, and type tests. Ensuring the transformer performs as expected, and the electrical connections can handle the specified power rating safely.

Comparisons, Trade-Offs & Considerations

Size & Weight vs Other Transformer Types

By using only a single winding, auto transformers are lighter, more compact, and low cost compared to step-down transformers with separate windings. Reduced material requirements also result in smaller magnetic cores and lower installation requirements.

Efficiency & Losses

Auto transformers typically provide higher energy efficiency, with lower winding and core losses than conventional transformers with two separate windings. This makes them suitable for continuous electrical power applications where efficiency and operational cost savings are priorities.

Limitations

The main limitation is the lack of electrical isolation between primary and secondary circuits, which makes them unsuitable for applications where electrically isolated outputs are required. Additionally, while voltage adjustment is precise, voltage regulation may be affected under rapidly changing load conditions. See some of our other transformer solutions that do not have these limitations.

Frequently Asked Questions

We answer some of your frequently asked questions around industry, energy, and our solutions and services.

Can I use an auto transformer if isolation is required?

How do I know what tapping/voltage ratio I need?

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Our Service Offering

With an innovative spirit, industry-leading skills and a solutions-led approach, our services work toward sustainable, future-focused outcomes. 

Contact us

Have a question, want to work with us, or know more about our solutions? We’d love to hear from you!

We’re available to call 24/7 for service and support or submit an enquiry and our team will get in touch to assist you.

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